Plastic bottle small orders monomer quoted very high but no profit, small orders of raw material costs and large orders the same, the management process is the same, what squeezed the profit margin of these small orders? His underlying reason is only one - production costs . Just because the machines provided by our blow-molding machine makers are currently prepared for high-volume, single-package products, they are not suitable for small-batch, multi-variation changes, that is, they are not smart enough and flexible.
When we talk about flexibility, we have to talk about today’s manufacturing industry, the auto industry. When German Volkswagen entered China, it used the production lines of the 1950s and 1960s. It was marked by automation and the production efficiency of single species was very high. High, but the production of different varieties of collinear lines requires the corresponding adjustment of the entire production line, which takes time and effort. The U.S. GM’s later new production line in China has been qualitatively different. It is marked by intelligent control, introducing the flexible production concept to China for the first time, and the different types of collinear arrays are produced in a single row. The first car is Silver Regal, the second car can be a black GL8, it is controlled by the entire management center, coordinate processes to complete the parts of the separate transmission, installation, assembly, painting and other processes, not only improve the utilization of the production line, but also Reduced stoppage and start-up times, reduced the number of inputs to the production line, and improved the operability of order-based production.
What is lacking in the plastic bottle packaging industry is precisely this kind of flexible production concept and resource integration. The production efficiency of each blow bottle machine has been continuously improved, but there is no wisdom in responding to small orders and many changes. He cannot be short-term. Array adjustment specifications and scheduling. Take the plastic bottle open mold this process, for each new species will need to have special mold according to the graphics, the size of the corresponding template, change the single must be replaced once blow mold, not only time-consuming, laborious, but also increased Production costs, but this molding technology has been successfully used in the sheet metal industry for many years, such as CNC punching, he only need to enter the graphics, size and other parameters, set the appropriate number of production can be, easy to change the single, can support the array type Why does the existing mature technology have no application in the packaging industry? It is a question of concept and concern, that is to say, the flexible production concept of the entire packaging industry is not, and the ecological environment of small orders is not enough attention.
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